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Contact Info

Phone number

92 321 8073738

Email address

info@pakgusu.com

Address info

8-Km, Sundar-Raiwind Road, Lahore, Pakistan

GMP & ISO 13485 Compliance

Control Bioburden & Particulates

Medical device manufacturing requires rigorous control over both non-viable particles and viable microorganisms. Explore the critical control points below.

Particles
Bioburden
Sterility
ISO 13485
Assembly
Stability
Comfort

ISO 13485 Compliance

Quality Management

Meeting regulatory requirements for Medical Device Manufacturing (QMS) through validated environments.

DeviceClass I-III
AuditYearly
Process Blueprint

Designed for Sterility Assurance

We design workflows that minimize cross-contamination risk, from raw material entry to final sterile barrier packaging.

01

Material Decontamination

Material airlocks (MAL) with UV or wipe-down stations to reduce bioburden before entry.

02

Clean Assembly (ISO 7)

Positive pressure zones for manual assembly, bonding, and inspection of devices.

03

Sterile Packaging (ISO 5)

Critical zone sealing of Tyvek pouches to ensure the sterile barrier is intact.

📦 Raw Mat
🧪 Prep
🔬 Assembly
📦 Pack
Classification Standards

Medical Device Grades

Select a class to understand its application in medical device manufacturing.

Implant Handling (ISO 5)

Critical zone for exposing bacterial-sensitive implants before packaging.

Airflow Type Laminar
Air Changes > 240 /hr
Filter Cover 100% HEPA
Industry Applications

From Catheters to Orthopedics

Clean environments designed for every stage of the medical product lifecycle.

Medical Infrastructure

Hygienic Hardware

Flush Walls

Flush Wall Systems

Zero-ledge panels to prevent dust accumulation.

Double Glazed Window

Flush Windows

Double-glazed, flush-mounted for easy wipe-down.

Vinyl Flooring

Vinyl Flooring

Heat-welded seams with coved bases for asepsis.

Pass Box

Decon Pass Box

Active HEPA purge to clean items upon entry.

Project Inquiry

Build Your Medical Cleanroom

Expert design and build services for ISO 13485 compliance.

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Answers

Frequently Asked Questions

Common questions about cleanrooms, standards, cost and how Pak Gusu supplies and installs across the GCC.

What cleanroom class is needed for medical device manufacturing in the GCC?

Most device assembly runs in ISO 7 or ISO 8 cleanrooms under ISO 14644-1, while critical steps like exposing implants or sealing sterile barriers use ISO 5 with laminar HEPA airflow. The right class depends on bioburden limits and device risk. Pak Gusu designs graded cleanrooms matched to each process zone for Gulf manufacturers.

Are your cleanrooms compliant with ISO 13485 and ready for SFDA and MOHAP submissions?

Yes. We build cleanrooms designed to meet ISO 13485 and EU-GMP Annex 1, with documented pressure cascades, HEPA filtration and qualification records. This supports your device registration with regulators such as Saudi SFDA, UAE MOHAP and Qatar MoPH. Pak Gusu provides validation-ready documentation; the manufacturing licence remains held by your facility.

Can Pak Gusu export medical device cleanrooms to the UAE, Saudi Arabia and Qatar?

Yes. We manufacture in Pakistan and ship modular cleanroom systems, flush wall panels, doors, windows and pass boxes CIF or DAP to Gulf ports such as Jebel Ali, King Abdul Aziz Port Dammam and Hamad Port. On-site installation supervision is available at extra cost, coordinated with your local GCC contractor.

How do you control bioburden in a medical device cleanroom?

Bioburden is controlled by combining HEPA filtration, positive-pressure cascades, gowning and material airlocks with UV or wipe-down decontamination, plus flush, cleanable surfaces and routine disinfection. Together these limit viable microorganisms entering critical zones. Pak Gusu integrates decon pass boxes, flush wall systems and welded vinyl flooring to keep bioburden low.

What is a sterile barrier and why does ISO 5 packaging matter?

A sterile barrier system, such as a Tyvek pouch, maintains device sterility until use. Sealing it in an ISO 5 critical zone under HEPA airflow prevents particle and microbial ingress before the seal closes. Pak Gusu designs ISO 5 packaging suites, compliant with ISO 14644, so the sterile barrier stays intact through final sealing.

What is a decontamination pass box used for?

A decontamination pass box transfers materials into a cleanroom without opening doors to the outside, reducing cross-contamination. Active units use HEPA-filtered air purges to clean item surfaces on entry, while dynamic interlocks prevent both doors opening together. Pak Gusu supplies active HEPA decon pass boxes, shipped across the GCC for medical and surgical device cleanrooms.

Cleanrooms supplied & installed across the GCC

Manufactured in Pakistan with GUSU (China) technology · shipped to Jebel Ali, Dammam & Hamad (CIF/DAP) · installation available across the Gulf.

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