Cleanroom Wall & Ceiling Panels

Use Cases • Applications

Typical Applications

Explore where our modular panel systems deliver the most value in real-world clean environments.

GMP Manufacturing

Seamless walls prevent particle accumulation in Grade A/B zones.

Class: ISO 5 / Grade A
Panel: Flush / 50mm

Air Locks / MALs

Robust doors and panels withstand high traffic and pressure differentials.

Feature: Impact Resistant
Detail: Interlock Compatible

Packaging Lines

Durable surfaces resist impact from carts and packaging machinery.

Benefit: Reduced Gowning
Glass: Safety Tempered

Cleaning Areas

Waterproof PU panels withstand high-pressure washdowns.

Resistance: Spor-Klenz Ready
Life: 15+ Years

Healthcare & Hospitals

Operating Theatres, ICU Isolation Rooms, Pharmacy compounding areas.

Electronics & Semiconductor

Anti-static (ESD) panels for semiconductor fabrication and assembly.

Food & Beverage

Food-safe coatings for high-care filling and washdown areas.

R&D Laboratories

Chemical resistant HPL panels for BSL-2/3 research labs.

Technical Reference

Technical Specifications

Modular cleanroom wall and ceiling sandwich panel

Below is a quick-reference technical overview of our modular cleanroom wall and ceiling panel system. All values are typical, manufacturer-standard options and are configured to suit your facility's ISO class, fire-safety requirements and HVAC design rather than fixed guarantees.

Panel type	Modular insulated sandwich panel for cleanroom walls, ceilings and partitions; progressive (drywall-style) or monoblock framing available
Panel thickness options	Typically 50 mm, 75 mm or 100 mm (other thicknesses available to suit thermal / structural needs)
Core material options	Polyurethane / PIR (PU), Rockwool / mineral wool, EPS or XPS, or aluminium-honeycomb — selected per fire rating and thermal requirement
Facing (skin) material	Pre-coated / powder-coated galvanised steel (GI) standard; stainless steel SS304 optional for high-corrosion or VHP / aggressive-wash areas
Facing thickness	Typically 0.5-0.8 mm steel skin (heavier gauges available on request)
Standard modular width	Commonly 1000 mm or 1180 mm module; custom widths to suit grid layout
Maximum panel height	Typically up to ~3 m for self-supporting walls; greater heights achievable with intermediate framing / support
Surface finish	Smooth, non-shedding RAL polyester / polyester-PVDF coating; antibacterial and ESD / anti-static coatings available as options
Joint system	Flush tongue-and-groove or H/box-section profile joints with concealed connectors and gasket / silicone sealing for an airtight, gap-free interior
Coving / corners	Integrated radius coving and flush corner profiles available at wall-floor, wall-wall and wall-ceiling junctions to eliminate dust traps
Fire behaviour	PU/PIR available in fire-retardant grades; Rockwool core for higher fire performance with typical 60-120 minute integrity (designed to suit EN 13501 / civil-defence requirements — final rating confirmed per build)
Thermal performance	Low U-value insulated core reduces HVAC load; thickness selected for ambient temperature and humidity (suited to high-temperature Gulf climates)
Cleanability / chemical resistance	Sealed, crevice-free surfaces washable with standard cleanroom disinfectants; coatings designed to tolerate routine VHP and aggressive cleaning agents
ISO 14644 / GMP suitability	Designed to suit ISO Class 5 through 8 (equivalent to EU-GMP Grade A-D) with appropriate HVAC and HEPA filtration
Integration	Compatible with matched flush cleanroom doors, windows, coving, LED lights and aluminium profiles for a single coordinated envelope
Customisation	Custom thicknesses, heights, cut-outs, service penetrations, colours and finishes manufactured to project drawings

Key Features

Flush, non-shedding skins and gasketed joints create a seamless, crevice-free interior that resists particle build-up and simplifies cleaning
Choice of PU/PIR, Rockwool, EPS/XPS or honeycomb cores so each zone is matched to its fire, thermal and budget requirement
Powder-coated GI steel as standard with optional SS304 facings for corrosion-prone, VHP or high-care wash-down areas
Designed to suit ISO 14644 Class 5-8 and EU-GMP Grade A-D environments
Integrated radius coving and flush corner profiles eliminate dust traps at wall, floor and ceiling junctions
Modular, demountable construction enables fast installation, future expansion and reconfiguration
Insulated cores lower HVAC load and dampen noise, an advantage in high-temperature Gulf climates
Fully coordinated with matched doors, windows, LED lights and aluminium profiles for one consistent envelope
Custom thicknesses, heights, finishes and cut-outs manufactured to your facility drawings

Core Material Comparison

The insulation core is the main decision that drives fire performance, weight, thermal behaviour and cost. The three most common cleanroom cores are compared below to help you match the right core to each zone.

Aspect	PU / PIR (Polyurethane)	Rockwool (Mineral Wool)
Fire behaviour	Fire-retardant grades available; combustible organic core — lower fire integrity than mineral wool	Non-combustible mineral core; highest fire performance, typically 60-120 min integrity for fire-rated zones
Thermal insulation	Excellent — lowest thermal conductivity, best U-value per mm of thickness	Good, but needs greater thickness to match PU for the same thermal performance
Weight / handling	Lightweight — easier to handle, faster to install, less structural load	Heavier and denser — needs more robust support and handling
Acoustic performance	Moderate sound dampening	Superior acoustic absorption due to dense fibrous core
Moisture / wash-down	Closed-cell core resists moisture absorption — well suited to high-humidity and washdown areas	Fibrous core needs fully sealed skins and edges to keep moisture out
Relative cost	Lower to mid — economical for general ISO 5-8 areas	Higher — premium driven by fire performance and density
Best suited to	General cleanrooms, cold/temperature-controlled and washdown zones where thermal value and budget matter	Fire-critical corridors, escape routes and zones with strict civil-defence or acoustic requirements

We do not yet publish a downloadable PDF datasheet. For a detailed technical datasheet, joint-section drawings and core options tailored to your ISO class and fire requirements, contact us and our team will prepare a project-specific specification.

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Answers

Frequently Asked Questions

Common questions about cleanrooms, standards, cost and how Pak Gusu supplies and installs across the GCC.

Are you a cleanroom panel supplier and manufacturer in Saudi Arabia, the UAE, Kuwait and the GCC?

Yes. Pak Gusu manufactures modular cleanroom wall and ceiling panels in Lahore, Pakistan and supplies them to all six GCC countries — Saudi Arabia, the UAE, Qatar, Kuwait, Bahrain and Oman — on CIF or DAP terms via Jebel Ali, Dammam and Hamad ports, in powder-coated steel, SS304 or fire-rated cores. We have no local Gulf office; installation supervision is available at extra cost.

Do you export cleanroom wall and ceiling panels to the UAE, Saudi Arabia and other GCC countries?

Yes. Pak Gusu manufactures modular cleanroom panels and exports across the GCC, shipping CIF or DAP to Jebel Ali, King Abdul Aziz Port Dammam, Hamad Port and other Gulf ports. We supply UAE, Saudi Arabia, Qatar, Kuwait, Bahrain and Oman projects, with on-site installation and supervision available at extra cost.

Are your cleanroom panels compliant with EU-GMP Annex 1 and SFDA expectations for Gulf pharma facilities?

Our panels are designed to meet EU-GMP Annex 1 and ISO 14644 requirements widely referenced by Saudi SFDA, UAE MOHAP and Qatar MoPH. Flush, non-shedding skins and gasketed joints suit Grade A-D zones. We provide material and finish documentation to support your regulatory submission and cleanroom validation.

Which panel core suits Gulf Civil Defence fire-safety requirements?

For fire-critical zones, choose Rockwool-core panels offering roughly 60-120 minutes fire resistance, suited to requirements referenced by Dubai Civil Defence and other GCC authorities. PU, EPS or XPS cores are economical for general ISO 5-8 areas. We match the core to your ISO class, thermal needs and local fire-protection submission.

What ISO 14644 classes do your panels support for Gulf cleanrooms?

Our panels suit ISO 14644 Class 5 through 8, equivalent to EU-GMP Grade A-D, covering most pharma, healthcare and electronics cleanrooms across the Gulf. Flush seamless surfaces and tight gasketed joints prevent particle build-up and, with correct HVAC and HEPA filtration, help GCC facilities maintain validated air cleanliness.

Can you supply custom-sized panels and handle the heat and humidity of the Gulf climate?

Yes. We manufacture panels in custom thicknesses, heights and cut-outs to match each Gulf facility layout, with PU, EPS, XPS or Rockwool cores selected for thermal performance in high-temperature climates. Panels are fully compatible with our matched doors, windows and coving, and packed securely for export shipping.

How long is the lead time and what are typical shipping terms to the Gulf?

Lead time depends on project size, panel type and finish; we confirm a schedule with each quotation. Panels ship from Pakistan on CIF or DAP Incoterms to Gulf ports such as Jebel Ali, Dammam or Hamad Port. Optional installation supervision in-country is available at additional cost to support your build.

Cleanroom Wall & Ceiling Panels for the GCC

Cleanroom Panels – Modular Wall & Ceiling Systems

Panel Construction

Insulation Cores

Tight Joints

Custom Dimensions

Panel Configurations

Standard Panel

Fire Rated

Stainless Steel

Standard View

Configure Options

Performance Specifications

Easy to Clean

Typical Applications

GMP Manufacturing

Air Locks / MALs

Packaging Lines

Cleaning Areas

Healthcare & Hospitals

Electronics & Semiconductor

Food & Beverage

R&D Laboratories

Project Gallery

Pharma Facility

Flush Joint Detail

Cleanroom Lab

Fast Installation

Flush Window Integration

Where This Fits In

GMP-Compliant Solutions

Technical Specifications

Key Features

Core Material Comparison

Start Your Modular Build

Frequently Asked Questions

Cleanrooms supplied & installed across the GCC